Wagner Tuning Competition Intercooler Kit for BMW 540d 200001116

The Wagner Tuning Competition Intercooler Kit for BMW 540d 200001116 is a high-performance upgrade designed to significantly improve charge air cooling and engine efficiency. Engineered for demanding street and motorsport applications, this intercooler ensures lower intake temperatures, increased power potential, and enhanced reliability for turbocharged Audi engines. Developed with advanced flow optimization and precision manufacturing, the 200001116 intercooler provides maximum cooling surface area while maintaining excellent airflow characteristics.

Performance Benefits of Wagner Tuning Competition Intercooler Kit for BMW 540d 200001116

Improved Cooling Efficiency – Larger core volume and optimized fin design reduce intake air temperatures. Increased Power Potential – Lower temperatures allow for more aggressive tuning and improved combustion efficiency. Reduced Pressure Drop – Optimized internal flow channels ensure maximum airflow without restriction. Enhanced Engine Reliability – Stable intake temperatures protect against heat soak during spirited driving or track use. Motorsport-Proven Engineering – Designed for both high-performance street builds and track-driven vehicles.

Technical Information

• Brand: Wagner Tuning
• Product Name: Competition Intercooler Kit for BMW 540d
• Product Reference Code: 200001116
• Vehicle Make: BMW
• Vehicle Model: BMW 5er G30/G31/G38
• Engine Compatibility: 540d
• Weight: 17.0

Why Choose Wagner Tuning?

Wagner Tuning is globally recognized for developing high-performance cooling solutions for turbocharged vehicles. Each intercooler is engineered using CFD flow simulations and high-quality materials to ensure superior thermal efficiency and durability. The Competition Intercooler Kit for BMW 540d is the perfect solution for enthusiasts looking to unlock the full potential of their platform while maintaining long-term reliability.

Wagner Tuning product information about Wagner Tuning Competition Intercooler Kit for BMW 540d 200001116

Wagner Tuning Competition Intercooler for BMW G30/G31, G32 & G11/G12 – 112% more volume & plug & play

Unleash the full potential of your BMW! With the Wagner Tuning Competition Intercooler, you can take the performance of your BMW 5 Series (G30/G31), 6 Series (G32) and 7 Series (G11/G12) to a new level of performance. This innovative upgrade is the ideal solution for optimizing cooling, minimizing back pressure, and achieving a massive increase in performance. Experience the performance your BMW deserves.

Why our Competition Intercooler is the best choice for your BMW:
Massive performance increase thanks to 112% more charge air volume: With stepped mesh dimensions of 570 mm x 236 mm x 150 mm and an impressive total volume of 16.2 liters, this intercooler offers a sensational 70% larger flow area and a massive 112% more charge air volume compared to the standard cooler. The result: significantly more cool, dense air for your engine and a noticeable increase in performance even at high outside temperatures.
Optimal airflow & minimal pressure losses: At the heart of the system is our high-quality Competition Tube Fin mesh with internal turbulators, which ensures outstanding cooling performance with minimal back pressure. The cast aluminum end boxes, optimized in the CAD system using CFD simulations, maximize the internal airflow. Weighing only 10.5 kg, the intercooler is lightweight yet extremely robust and perfect for the driving dynamics of your vehicle.
Plug & play installation & highest quality: Thanks to the original mounting points, installation is a straightforward plug & play replacement that requires no complex modifications. The intercooler has been designed to fit seamlessly onto the standard intercooler hoses. A special anti-corrosion coating with excellent thermal conductivity properties guarantees long-lasting and optimal cooling performance.

Technical details & vehicle compatibility:
Wagner Tuning intercooler:
Net dimensions: 570 mm x 236 mm x 150 mm (stepped)
Cooling surface: 1345 cm² (+70% vs. OEM 790 cm²)
Intercooler volume: 16.2 liters (+112% vs. OEM 7.6 liters)
Weight: 10.5 kg
Installation: Plug & Play (1:1 replacement)

Suitable for (with MKB: B47/B57):
BMW 5 Series (G30/G31): 518d, 520d, 525d, 530d, 540d (until 07/2020)
BMW 6 Series (G32): 620d, 630d, 640d (until 07/2020)
BMW 7 Series (G11/G12): 740d (until 07/2020)
BMW 8 Series (G14/G15/G16): 840d (until 07/2020)
Important note: Not suitable for facelift models with XD5O engine and from 07/2020 onwards.

Part number: 200001116
Kit comes with:
1x Wagner Tuning intercooler (black coated)
1x Installation instructions